Industrial Equipment Global Supply Chain Integration
A leading US law enforcement technology equipment manufacturer with products widely used in global police systems. 30+ years strategic partnership, helped client relocate production from China to Vietnam to address geopolitical risks.
Client Background
A leading US law enforcement technology equipment manufacturer, focusing on speed measurement devices, law enforcement recorders, and other professional tools, with products widely used in global police systems.
Partnership Journey (30+ Years)
Long-term Strategic Partnership (1995-Present)
Partnership Duration: 30+ years of stable supply relationship
Service Scope: Evolved from single component supplier to full-service manufacturing partner
Trust Foundation: Consistent quality, technical support, flexible cooperation
Recent Supply Chain Transformation (2020-2024)
Challenge: US-China trade friction led to increased tariffs, client needed to diversify production bases
Solution: Helped relocate multiple production lines from China to Vietnam factory
Results: Successfully reduced 25% tariff costs while maintaining supply stability
Multi-material integrated manufacturing: Plastic injection, aluminum die-casting, cable assembly one-stop service
Harsh environment testing: UV aging test, extreme temperature test (-40°C ~ +85°C)
Metal and plastic dual-material components: Perfect combination of metal parts and plastic housing
Large injection molding machine: Industrial-grade equipment with stable mass production capability
Service Scope
Plastic Injection Housing
- Material: PC+ABS, glass-filled nylon (PA-GF30)
- Surface Treatment: Anti-UV coating, anti-glare matte finish
Aluminum Die-cast Housing
- Process: High-pressure die-casting + CNC precision machining
- Surface Treatment: Anodizing, powder coating
Cable Assembly
- Customized cable molding, connector assembly
- Meets automotive-grade weather resistance requirements
Technical Challenges and Solutions
Extreme Environment Durability
Challenge:
Products must withstand -40°C ~ +85°C temperature range, intense UV exposure, high-frequency vibration impact
Solution:
- • Use glass-filled nylon (PA-GF30)
- • Add UV stabilizers and antioxidants
- • Pass 1000-hour UV aging test
Low-volume, High-mix Production
Challenge:
20+ models produced simultaneously, monthly demand 500-5,000 pieces per model
Solution:
- • Modular mold design, quick mold change
- • Flexible scheduling system, optimize capacity utilization
- • VMI inventory management, reduce client inventory pressure
Results
Partnership Highlights
1. Multi-material Integration Capability, Simplified Supply Chain
Integrating plastic injection, aluminum die-casting, and cable assembly, clients only need to work with one supplier, significantly reducing management and communication costs.
2. Global Supply Chain Layout, Addressing Geopolitical Risks
Taiwan R&D + Vietnam production, flexibly responding to geopolitical changes. Helped client complete production line relocation within 6 months without affecting delivery schedules.
3. Low-volume, High-mix Flexible Production, Supporting 20+ Models
Modular mold design + flexible scheduling system, producing 20+ models simultaneously, monthly demand 500-5,000 pieces per model, meeting diverse client needs.
Need a Global Supply Chain Integration Partner?
We have 30+ years of industrial-grade manufacturing experience, Taiwan + Vietnam dual bases, helping you address geopolitical risks